Epoxy Floor Coating vs Self-leveling Epoxy

Published on January 2024

Epoxy flooring systems are integral in various industrial, commercial, and residential settings due to their durability, appearance, and strength. Among these flooring systems, epoxy floor coating and self-leveling epoxy stand out as popular choices, each offering unique characteristics suited to different applications.

Epoxy Coating

Epoxy coatings, characterized by their thinner application, are a versatile option often requiring multiple coats to achieve the desired thickness. The finish of epoxy coatings varies, ranging from glossy to matte, with its texture dependent on application methods and the presence of broadcast. Primarily employed for normal environments, epoxy coatings provide a seamless and durable surface. They find suitability in areas with light to moderate foot traffic, offering an attractive finish that enhances the visual appeal of spaces.

The success of epoxy coatings hinges on meticulous surface preparation, involving cleaning, machine grinding, concrete repair, and priming. Its application methods include the use of rollers, brushes, or sprayers, providing flexibility and convenience in achieving the desired aesthetic.

Epoxy coatings are most suitable for residential settings, waiting areas, meeting rooms, outdoor courts, showrooms and similar spaces.

Self-Leveling Epoxy

In contrast, self-leveling epoxy is applied as a liquid and, true to its name, levels itself to form a smooth, seamless surface. Typically applied at a thickness of 2mm to 3mm more, it creates a flat, glossy finish. The self-leveling property and the necessity of using more product ensures a surface free of imperfections unlike that of epoxy floor coatings. Designed for spaces where a thicker, more durable and seamless surface is needed, self-leveling epoxy excels in areas with heavy foot and machine traffic. Its strength and resistance to harsher environments makes it suitable for commercial and industrial settings, offering superior durability and longevity in comparison to epoxy floor coatings.

The surface preparation required for self-leveling epoxy is still the same but its application differs. Instead of using a roller for application, the liquid epoxy is poured onto the prepared surface and then spread and smoothened out with a squeegee, a spiked roller.

Self-leveling epoxy is recommended for production floors, loading docks, forklift areas, parking lots, laboratories, and similar spaces.

Comparison

In terms of thickness, epoxy coatings are thin while self-leveling epoxy provides a thicker and smoother surface. The latter's self-leveling property makes a smooth seamless finish achievable while requiring less layers—it does use more product for a single coating however.

Self-leveling epoxy, due to its thicker application, offers enhanced durability and is better suited for heavy-traffic areas and is resistant to chemicals, wear, and heat. Epoxy coatings, while durable, are more suitable for areas with lighter foot traffic and less harsh conditions.

One last thing to consider is that epoxy coatings are simpler and cheaper to apply, making them a cost-effective option. In contrast, the self-leveling epoxy, with its thicker application and leveling requirements, may entail higher costs and require expert applicators. It cures faster than the standard epoxy floor coating so it requires an experienced professional to apply self-leveling epoxy if one wants to avoid wasting product.

Conclusion

In conclusion, the choice between epoxy coatings and self-leveling epoxy depends on the specific needs of a project. Epoxy coatings, with their versatility and ease of application, are well-suited for less demanding environments on a more affordable budget. On the other hand, self-leveling epoxy, with its focus on a flawlessly leveled and durable surface, is the ideal option for high-traffic areas where longevity and durability are necessary. Understanding the differences of these epoxy flooring options helps you make informed decisions about what your project needs.

Tags: epoxy, epoxy resin, epoxy paints, epoxy floor painting, epoxy floor, epoxy floor coating, epoxy coating, self leveling epoxy, solvent-based epoxy, industrial epoxy flooring